Catalogues

Bitzer F400, Reciprocating compressor, Open, 4 Cylinders

Use this catalogue to identify the spare parts you need to repair your compressor. The OEM catalogue is crossreferenced with our spare parts database, matched items are highlighted. Some of our existing spare parts may not be shown because our database is incomplete (e.g. missing OEM P/N), or because we sell the items separatelly (typical example is the piston-connecting rod assembly). If you have any doubt please ask us.

All OEM manufacturer's names, part numbers, diagrams, products description and information are provided for reference and identification purposes only, and it is not implied that any part listed is the product of the OEM manufacturer.

Compressor description by Ralkin

Introduction The Bitzer F400Y series is a compact and lightweight compressor alternative developed especially for small and medium capacity bus air-conditioning systems. Based on the successful experience of the 4UFC .. 4NFC series, this compressor represents a technical solution that combines a very compact design, low weight, and high efficiency with the recognized reliability and quality of Bitzer products.

Model Identification

  • Base Series: F400Y (Transport Compressor)
  • Configuration: 4-Cylinder, 400 cm³ displacement

Technical Features

  • Refrigerant Optimization: Specifically optimized for R134a (other refrigerants available upon request).
  • Shaft Seal: Patented design with a secondary oil barrier for minimum leakages; easily accessible and exchangeable for service.
  • Drive Parts: Ensures smooth running due to dynamic mass balance. Features low friction losses thanks to a surface-hardened crankshaft, optimized piston geometry, and hard chrome-plated piston rings. Connecting rods have closed big ends and generously dimensioned bearing surfaces.
  • Cylinder Liners: Exchangeable and particularly wear-resistant.
  • Bearings: Fixed thrust bearing at the driving side with minimum axial clearance (independent of housing temperature and operating conditions). Designed for extreme loadings at high speed.
  • Oil Management: Minimum oil carry-over rate due to an internal oil separator.
  • Valves: Dynamic working flapper valves made of impact-resistant spring steel for highest reliability; matching the entire speed range with high efficiencies through optimized geometry and dynamic characteristics.
  • Design Flexibility: Exchangeable suction shut-off valve position and exchangeable mounting positions (VDA flange, different mounting feet upon request) for optimized installation in tight spaces.

Specifications & Data

  • Number of Cylinders: 4
  • Cylinder Volume: 400 cm³
  • Displacement: 34.8 m³/h (at 1450 rpm) / 71.9 m³/h (at 3000 rpm)
  • Weight: 23.0 kg
  • Oil Charge: 1.0 dm³
  • Speed Range: 500 – 4500 min⁻¹
  • Operational Note: The compressor is optimized for application with a variable-speed vehicle engine. The maximum speed (4500 rpm) should not be exceeded, even at high idle (no-load operation) of the vehicle engine.
  • Pipe Connections:
    • Discharge Line: 22 mm (7/8 inch)
    • Suction Line: 28 mm (1 1/8 inch)
  • Capacity Control (Accessory): 100% or 50%
  • Accessory Options:
    • Magnetic Clutches:
      • LINNIG LA18.060Y: 9.5 kg
      • Lang KK45.1.1: 9.2 kg
    • Fixing Rails: 3.0 kg
Item num.Ralco P/NOEM P/NDescription (from OEM manufacturer)Add
137284801Gasket set.
230405705Valve plate; dimensions: Ø58; used in: complete.
436131801Shut-off valve; dimensions: Ø22 (7/8") (PS40|DN30|Sxx|RL|22|2LA56|AF1 // complete); used in: Discharge gas side.
536131802Shut-off valve; dimensions: Ø28 (1 1/8") (PS40|DN30|Sxx|RL|28|2LA56|AF1); used in: Suction side.
637403204Shaft seal (complete // with o-ring); used in: complete; from year: 05/2008.
730229819Connecting rod / piston; dimensions: Ø58 (complete).
830270504Piston complete; dimensions: Ø58 (complete).
930215301Connecting rod; dimensions: Ø65 × Ø15 × 90.
1030510736Bearing cover.
1130115802Eccentric shaft.
1231113802Bearing bush / Slide bearing; dimensions: Ø44 × Ø40 × 36 (Radial).
1637251901Gasket.
17GKT23250
37261801Gasket; dimensions: 165 × 124 × 0,38 (metallic support).
1837235502Gasket; dimensions: 283 × 259 × 0,3.
2037271501Gasket; dimensions: Ø32.
22GKT2301137230111Gasket; dimensions: Ø42 × Ø30 × 1.
23RNG7512737200208O-ring.
24GKT01058A38240305Gasket ring; dimensions: A22 × 27 × 1,5 (aluminum DIN 7603).
2538250502Radial shaft seal ring; dimensions: Ø40 × Ø28 × 7; from year: 05/2007.
2936612451Magnetic screw; dimensions: M22×1,5 (permanent magnet); from year: 10/2001.
3036182601Sight glass; dimensions: M24×1 - Ø33 × 15.
3230542903Sealing cover; from year: 03/2008.
3336201003Suction gas filter; dimensions: Ø30 × 42; from year: 12/2000.
3436702903Blind flange; used in: Standard.
3536532201Brazing and welding bush; dimensions: Ø22 (7/8") (steel).
3637235401Gasket; dimensions: 220 × 180 × 1.
3736532202Brazing and welding bush; dimensions: Ø28 (1 1/8") (steel coppered).
3836702801Counter flange; dimensions: Ø22 - Ø28 (steel).
3936702801Counter flange; dimensions: Ø22 - Ø28 (steel).
40VSG2000
36110021Pressure relief valve; dimensions: 3/4" - 14 NPTF (34 bar).
4236150122Schrader valve; dimensions: 1/4" - 18 NPTF (straight).
44PLU2E20036610021Plug; dimensions: 1/8" - 27 NPTF.
4530236026Cylinder head; dimensions: 165 × 110 × 43.
4630008101Housing (Ø58).
4738239701Retaining ring with lugs.
5032031303Thrust segment.
5130297802Counter balance weight.
5230297801Counter balance weight.
5538005501Hexagon head screw; dimensions: M8 × 50 (DIN 931 - M8 × 50 - 10.9).
5738005502Hexagon head screw; dimensions: M8 × 40 (DIN 931 - M8 × 40 - 10.9).
5838201152Washer; dimensions: A8 (steel galvanized DIN 134).
6038001963Hexagon head screw; dimensions: M10 × 65 (ISO 4014 - M10 × 65 - 10.9).
6138005757Hexagon head screw; dimensions: M10 × 45 (DIN 931 - M10 × 45 - 10.9).
6232031304Thrust segment.
6338005652Hexagon head screw; dimensions: M10 × 55 (DIN 931 - M10 × 55 - 10.9).
6338032252Countersunk screw; dimensions: M10 × 35 (DIN 7991 - M10 × 35 - 10.9).
6438033902Cheese-head screw; dimensions: M10 × 40 (ISO 4762 - M10 × 40 - 10.9).
6538001963Hexagon head screw; dimensions: M10 × 65 (ISO 4014 - M10 × 65 - 10.9).
7138001964Hexagon head screw; dimensions: M10 × 75 (ISO 4014 - M10 × 75 - 10.9).
7338201301Washer; dimensions: A4 (DIN 125).
7636620118Protective cap; dimensions: M22×1,5 // L=51 (wrench size: 24 plastic - GRP).
77RNG70067
37201006O-ring (HNBR); from year: 11/2000.
8138010509Hexagon head screw; dimensions: M8 × 45 (DIN 933 - M8 × 45 - 8.8).
8437410201Piston ring; dimensions: Ø58 × Ø53,2 × 1,5.
8537410301Piston ring; dimensions: Ø58 × Ø53,2 × 1,5.
8631112701Cylinder liner; dimensions: Ø62,5 × Ø58 × 65.
9036709501Kit intermediate flange; dimensions: h = 13.
9130299501Cross flange.
10032053001Thrust washer; dimensions: Ø58 × Ø32 × 2,8.
10132053101Thrust washer.
10232053101Thrust washer.
10531113802Bearing bush / Slide bearing; dimensions: Ø44 × Ø40 × 36 (Radial).
10638015454Cheese-head screw; dimensions: M6 × 16 (DIN 912 - M6 × 16 - 10.9).
10732110508Oil splasher plate; dimensions: Ø208.
10836612451Magnetic screw; dimensions: M22×1,5 (permanent magnet).
109GKT01058A38240305Gasket ring; dimensions: A22 × 27 × 1,5 (aluminum DIN 7603).
11038010652Hexagon head screw; dimensions: M10 × 25 (DIN 933 - M10 × 25 - 8.8).
11132730041Fixing rail; dimensions: 195 × 40 × 16 (complete).
11232730040Fixing rail; dimensions: 195 × 40 × 56 (complete).
11438201152Washer; dimensions: A8 (steel galvanized DIN 134).
11538005551Hexagon head screw; dimensions: M8 × 35 (DIN 931 - M8 × 35 - 10.9).
11638005554Hexagon head screw; dimensions: M8 × 45 (DIN 931 - M8 × 45 - 10.9).
12132035402Lifting eye; dimensions: 51 × 30 × 4.
12238001963Hexagon head screw; dimensions: M10 × 65 (ISO 4014 - M10 × 65 - 10.9).
12338001911Hexagon head screw; dimensions: M10 × 70 (ISO 4014 - M10 × 70 - 10.9).
12638201301Washer; dimensions: A4 (DIN 125); used in: Standard.
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